Custom Softgel Manufacturer, USA

Looking for a top-tier softgel contract manufacturer in the USA? F.A.M.E. Health Labs is your trusted partner for softgel supplement manufacturing. We combine advanced encapsulation technology with strict quality standards to create customized softgel capsules, ensuring perfect fill compositions and robust shell integrity. Whether you're seeking small-batch or large-scale softgel manufacturing, we provide complete flexibility in formulation, shell types, and packaging solutions, delivering exceptional products in today's discerning supplement market.

At F.A.M.E. Health Labs, we partner with you to manufacture great custom softgel supplements

At F.A.M.E. Health Labs, as a trusted supplement manufacturer in the USA, we foster dedicated partnerships to develop premium custom softgel supplements that elevate your brand in the marketplace. Our collaborative methodology combines specialized softgel technology with responsive product development, transforming your supplement concept into commercial reality.

We excel in manufacturing softgel supplements with superior oxygen barrier properties, optimal fill composition, and exceptional bioavailability profiles. From omega fatty acids to fat-soluble vitamins, our softgel manufacturing systems support diverse softgel applications while maintaining consistent quality across production volumes. Our specialized development professionals work closely with your brand at each stage, establishing a coordinated process that turns innovative formulation ideas into distinctive softgel supplements, aligned with contemporary consumer health priorities.

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What Makes a Custom Softgel Manufacturer the Right Choice for Your Brand?

Choosing the right custom softgel manufacturer is crucial for creating products that stand out in a competitive market. Custom softgel manufacturing gives brands a competitive edge through unique formulations that precisely target consumer needs. Unlike standard options, softgel manufacturers in the USA offer several key advantages:

Formula Exclusivity

Create proprietary blends that competitors can't replicate

Superior Bioavailability

Enhance absorption of oil-soluble nutrients

Oxygen Protection

Shield sensitive ingredients from oxidative degradation

Precise Dosing

Ensure exact active ingredient delivery in each softgel

Elegant Presentation

Offer visually appealing supplements that enhance brand perception

Consumer-Friendly Format

Provide easy-to-swallow options that improve compliance

Check-Out the Different Types of Softgel
Supplements F.A.M.E. Health Labs Offers

Omega 3 Fish Oil Softgels

Our advanced encapsulation technology creates premium omega supplements with exceptional freshness and stability. We implement specialized softgel manufacturing processes that minimize oxidation while ensuring precise EPA/DHA concentrations, delivering clean-tasting products with superior bioavailability and consumer acceptance.

Vitamin D3 Softgels

Our specialized formulation expertise creates highly bioavailable vitamin D3 supplements in a convenient softgel format. As a trusted softgel manufacturer in the USA, we optimize carrier oils and antioxidant systems to ensure potency throughout shelf life while providing the efficient absorption only possible with oil-based delivery.

CoQ10 Softgels

Our advanced solubilization technology maximizes the bioavailability of this challenging ingredient. We create stable formulations with enhanced absorption profiles that deliver effective concentrations to target tissues, providing superior efficacy compared to powder formats of this important antioxidant. Our softgel manufacturing process ensures that each product maintains optimal stability and bioavailability.

Herbal Oil Extract Softgels

Our specialized processing preserves delicate botanical compounds in protective oil matrices. We optimize carrier selection and antioxidant systems for each specific extract, creating stable formulations that maintain potency while providing enhanced bioavailability compared to traditional delivery formats.

Fat Burner Softgels

Our softgel manufacturing technology combines thermogenic compounds with metabolism-supporting nutrients in highly bioavailable formats. We create specialized delivery systems that enhance absorption while providing sustained release profiles that support all-day metabolic effects.

Fat-Soluble Vitamins

Our specialized expertise in oil-based formulations creates superior delivery systems for vitamins A, D, E, and K. We optimize carrier selection and antioxidant protection for each vitamin, ensuring stability throughout shelf life while maximizing absorption and physiological utilization.

Krill Oil Softgels

Our krill oil supplements deliver phospholipid-bound omega-3s with superior bioavailability and minimal fishy aftertaste. Our softgel manufacturing process preserves the natural astaxanthin content while preventing oxidation, creating premium marine supplements with excellent stability and consumer acceptability.

MCT Oil Softgels

Our medium-chain triglyceride supplements provide convenient, pre-measured doses of these ketogenic fatty acids in a portable format. As a trusted softgel manufacturer, we select pharmaceutical-grade MCTs with optimal C8/C10 ratios while developing leak-resistant encapsulation that ensures product integrity throughout shelf life.

CLA (Conjugated Linoleic Acid) Softgels

Our CLA supplements deliver standardized isomer ratios with verified bioactivity for metabolic support. Our specialized processing ensures consistent quality while our softgel manufacturing technology provides the ideal oxygen-free environment for these sensitive fatty acids.

Flaxseed Oil Softgels

Our flaxseed oil supplements deliver concentrated plant-based omega-3s (ALA) with exceptional freshness and stability. As a leading softgel manufacturer, our specialized cold-processing and nitrogen-flushing preserve delicate fatty acids while preventing oxidation throughout shelf life in a convenient, taste-free softgel format.

Algae Omega Softgels

Our plant-based omega supplements provide vegan DHA/EPA sources with excellent stability profiles. Our specialized algal cultivation and extraction methods ensure consistent fatty acid content while eliminating ocean contaminants, creating premium vegetarian alternatives to fish oil.

Vitamin E Complex Softgels

Our comprehensive vitamin E supplements provide the complete tocopherol and tocotrienol spectrum rather than isolated alpha-tocopherol. Our specialized softgel manufacturing formulation preserves these delicate compounds while ensuring optimal absorption of this essential antioxidant complex.

Evening Primrose Oil Softgels

Our evening primrose supplements deliver standardized GLA (gamma-linolenic acid) content with verified purity and potency. Our specialized processing preserves these delicate fatty acids while ensuring consistent quality for hormonal and skin health applications.

Astaxanthin Softgels

Our astaxanthin supplements provide highly concentrated natural carotenoids with exceptional antioxidant properties. Our specialized solubilization enhances the bioavailability of this fat-soluble compound while ensuring protection from light degradation throughout shelf life.

Black Seed Oil Softgels

Our black cumin seed oil supplements deliver standardized thymoquinone content with verified bioactivity. Our specialized extraction preserves the complete phytochemical profile while our softgel manufacturing technology enhances stability and masks the characteristic bitter taste of this powerful immunomodulator.

Garlic Oil Softgels

Our odorless garlic supplements deliver concentrated allicin potential without the characteristic smell. Our specialized softgel manufacturing process preserves bioactive compounds while eliminating pungent odors, creating convenient softgel supplements that provide this beneficial herb's cardiovascular support without social concerns.

Borage Oil Softgels

Our borage supplements deliver the highest natural source of GLA (gamma-linolenic acid) with exceptional purity. Our specialized softgel manufacturing process and encapsulation prevent oxidation of these delicate fatty acids while ensuring consistent potency for skin, hormonal, and inflammatory applications.

Lutein + Zeaxanthin Softgels

Our vision support softgels combines these essential carotenoids in research-backed ratios for macular health. Our specialized softgel manufacturing process enhances the bioavailability of these fat-soluble compounds while ensuring stability throughout shelf life for these increasingly important eye health nutrients.

Vitamin K2 (MK-7) Softgels

Our specialized vitamin K2 supplements deliver the long-acting MK-7 form with superior bioavailability. Our softgel manufacturing process provides the ideal oxygen-free environment for this sensitive vitamin while ensuring consistent potency for bone and cardiovascular applications.

Crafting Custom Softgel Supplements
with Superior Standards

GRMA

Our commitment to quality is reflected in our GRMA certification, ensuring the highest standards of safety and efficacy for every supplement we produce. With GRMA certification, you can trust that F.A.M.E. Health Labs are manufactured with the utmost care and precision.

NSF

Our NSF certification assures your customers that your products meet the highest standards of quality, purity, and label accuracy. Partner with F.A.M.E. Health Labs and leverage our NSF certification to build trust and enhance your brand reputation.

Health Canada

Our meticulous adherence to Health Canada's stringent standards guarantees your products' compliance, streamlining market entry and minimizing regulatory risks. Choose F.A.M.E. Health Labs as your trusted partner and navigate the Canadian regulatory landscape with confidence.

GMP

Our GMP certification demonstrates our unwavering commitment to the highest standards of manufacturing excellence. From sourcing premium ingredients to employing rigorous testing protocols, we ensure that every product leaving our facility is safe, pure, and consistently effective.

MOSA

Our partnership with MOSA Certified Organic, the second-largest organic certifier in the U.S., guarantees our commitment to using the purest ingredients and sustainable practices, ensuring your supplements meet the highest standards of organic integrity.

SQF

F.A.M.E. Health Labs' SQF certification demonstrates our unwavering commitment to the highest standards of food safety and quality management, ensuring superior products from start to finish.

Our Step-by-Step Custom Softgel Manufacturing
Process: From Formulation to Final Production

step 01
Product Development

Our softgel manufacturing process begins with analyzing your active ingredients' solubility, stability, and bioavailability requirements in oil-based matrices. Our formulation team selects optimal carrier oils, solubilizers, and antioxidants to create stable fill compositions with enhanced absorption profiles. We determine precise shell compositions based on fill compatibility, dissolution requirements, and product positioning. Through systematic prototype iterations, we refine both fill and shell formulations until achieving ideal stability, disintegration characteristics, and bioavailability performance. This specialized approach creates premium softgel supplements optimized for your specific active ingredients and therapeutic targets.

step 02
Ingredient Sourcing

Our procurement specialists select pharmaceutical-grade materials specifically suited for softgel manufacturing applications, validating each component through stringent quality verification. We source specialized gelatin or plant-based polymer alternatives that deliver optimal shell formation and stability. For fill materials, we select carrier oils with superior oxidative stability and appropriate dissolution characteristics. All raw materials undergo comprehensive testing, including peroxide value, heavy metals analysis, and microbiological screening before production approval. This meticulous ingredient qualification creates the foundation for exceptional custom softgel supplements with consistent performance throughout shelf life.

step 03
Packaging and Label Design

Our packaging experts develop container solutions that address the unique requirements of softgel manufacturing, including protection from oxygen, light, and temperature fluctuations. We evaluate specialized options such as nitrogen-flushed bottles, enhanced oxygen barriers, and moisture control systems that extend shelf life. Our design team integrates these functional elements while maintaining your brand's visual identity and consumer appeal. Simultaneously, our regulatory specialists ensure label compliance with FDA requirements, effectively communicating your product's key benefits. This comprehensive approach results in packaging that preserves softgel integrity while boosting market presence.

step 04
Production

Our softgel manufacturing process utilizes advanced encapsulation technology to create uniform shells with precise fill content and consistent sealing. We begin by carefully preparing the fill matrix under nitrogen blanketing to prevent oxidation of sensitive ingredients. At the same time, our shell preparation system optimizes the gelatin or plant-based polymer composition, ensuring controlled temperature and viscosity. This seamless encapsulation process combines these components with multiple quality checkpoints, resulting in softgels with consistent weight, appearance, and performance that meet your exact specifications.

step 05
Testing

Our specialized quality verification program addresses the unique testing requirements of custom softgel supplements. We implement analytical methods optimized for oil-based matrices to accurately quantify active ingredients while monitoring oxidation indicators that predict stability. Physical testing includes seal integrity verification, shell thickness measurement, and disintegration profiling to ensure consistent performance. Specialized evaluation for potential interactions between fill and shell components confirms long-term stability. This comprehensive approach guarantees our softgel delivers reliable potency and performance throughout shelf life, supporting consumer satisfaction and repeat purchases.

step 06
Warehousing

Our climate-controlled warehousing provides the ideal environment for softgel storage, maintaining stable temperatures that prevent softening or hardening of shell materials. We implement additional protection measures including humidity regulation and light protection that preserve fill integrity and prevent oxidation. Our inventory management system ensures first-in-first-out rotation while continuously monitoring storage conditions. Regular stability sampling verifies product integrity throughout warehousing, while our specialized distribution packaging provides additional protection during transit. This specialized approach from a trusted softgel manufacturer ensures your supplements reach consumers with optimal appearance, consistency, and potency.

Explore the Top Benefits of Choosing Custom Softgels for Your Supplements

1. Custom Release Timing

Our advanced softgel manufacturing technology creates specialized release profiles that optimize therapeutic delivery for your specific active ingredients. From standard release that provides rapid dissolution to enteric protection that shields sensitive ingredients from stomach acid, we engineer shell characteristics that enhance ingredient effectiveness. Our formulation expertise includes specialized polymer systems that control dissolution timing for targeted intestinal delivery, ideal for probiotics and acid-sensitive compounds. This release customization provides significant differentiation for your supplements while enhancing bioavailability and efficacy compared to standard delivery formats.

2. Easy to Swallow

Our unique softgel manufacturing process provides an ideal solution for consumers who struggle with traditional tablet and capsule formats, expanding your market reach to include demographics typically underserved by conventional supplements. The smooth, contoured shape and lubricating shell create effortless swallowing experiences that remove compliance barriers. Our size optimization process determines the smallest viable dimensions for your formulation, creating comfortable consumption experiences even for consumers with swallowing difficulties. This accessibility advantage helps your brand connect with broader market segments while building loyalty through positive user experiences.

3. Oil-Based Formulation

Our specialized technology provides the ideal delivery system for lipophilic ingredients that perform poorly in conventional formats. The hermetically sealed oil matrix creates the perfect environment for fat-soluble vitamins, essential fatty acids, and lipid-soluble botanicals, enhancing both stability and bioavailability. Our formulation expertise includes specialized carrier selection that maximizes ingredient solubility and enhances absorption through optimized lipid composition. This delivery advantage creates superior efficacy for oil-soluble nutrients compared to dry formats, providing noticeable results that build consumer trust and repeat purchasing.

4. Custom Shapes, Colors, Sizes

Our comprehensive customization capability creates distinctive softgel manufacturing solutions with immediate brand recognition through specialized shapes, colors, and dimensional characteristics. We offer diverse format options from conventional oval and oblong shapes to specialized contours that enhance consumer recognition and prevent counterfeiting. Our color customization in softgel manufacturing includes both shell and fill appearance, creating signature visual characteristics that strengthen brand identity. Size optimization balances minimal dimensions with required fill volume, ensuring comfortable consumption while accommodating your complete formulation. This differentiation helps your softgel supplements stand out in competitive retail environments.

5. Low Odor, Particularly for Omega Formulations

Our specialized deodorization technology creates exceptionally fresh-tasting omega and fish oil supplements that overcome the consumer acceptance barriers common with these beneficial ingredients. We implement multi-stage processing that eliminates volatile compounds responsible for fishy taste and aroma without degrading essential fatty acid profiles. Our softgel manufacturing process creates an oxygen-impermeable barrier that prevents oxidation throughout shelf life, maintaining the fresh sensory profile established during production. This consumer acceptance advantage significantly improves compliance and repurchase rates compared to conventional fish oil supplements with challenging sensory characteristics.

6. Long Shelf Life

Our advanced softgel manufacturing technology creates exceptional stability profiles that maintain potency and appearance throughout extended shelf periods. The hermetically sealed environment protects sensitive ingredients from oxygen exposure, moisture penetration, and light degradation that typically limit shelf life in other formats. As a trusted softgel manufacturer, our specialized antioxidant systems prevent oxidative deterioration of both fill and shell components, while our manufacturing precision eliminates variation that could compromise product integrity. Typical stability profiles extend 24-36 months depending on specific formulation characteristics, providing significant advantages for inventory management, distribution flexibility, and retail shelf presence.

OUR DIFFERENCE

Why Choose FAME Health Labs as Your
Custom Softgel Manufacturer

One-Stop Platform

One-Stop Platform

With our comprehensive suite of services, we streamline the entire production process, from formulation development to packaging and distribution. Our team of industry experts ensures the highest quality standards, adhering to strict regulatory guidelines. With cutting-edge technology and state-of-the-art facilities, we deliver exceptional results and rapid turnaround times. Whether you're a startup or an established brand, F.A.M.E. Health Labs caters to your unique requirements, offering customized solutions tailored to your brand identity.brand, we deliver high-quality, customized solutions tailored to your needs.

Technology & Machines

Technology and Machines

At F.A.M.E. Health Labs, we harness the power of advanced technology and state-of-the-art machinery to revolutionize the supplements manufacturing process. Our cutting-edge equipment ensures precision, efficiency, and consistent quality at every stage of production. From automated blending and encapsulation machines to high-speed packaging lines, our technology-driven approach allows us to meet high-volume demands without compromising on product integrity. With real-time monitoring and quality control systems, we ensure product safety and compliance with regulatory standards.

Industry Experts

Industry Experts

At F.A.M.E. Health Labs, we pride ourselves on having a team of industry experts who are passionate about supplements manufacturing. Our experts bring a wealth of knowledge and experience to the table, ensuring that every aspect of your product is handled with the utmost care and expertise. From formulation development to quality control, our experts meticulously oversee each step of the manufacturing process. With their deep understanding of market trends, regulatory requirements, and consumer preferences, they guide you towards creating supplements that stand out in the industry.

Operational Capacity

Operational Capacity

At F.A.M.E. Health Labs, we boast operational capacity that sets us apart from the competition. Our state-of-the-art facilities and streamlined processes allow us to handle high-volume production, ensuring swift turnaround times without compromising on quality. From raw material sourcing to packaging and distribution, our robust operational infrastructure is designed to optimize efficiency at every step. With advanced machinery, meticulous planning, and a highly skilled workforce, we have the capacity to meet your manufacturing needs, no matter the scale.

Science & Innovations

Science & Innovations

At F.A.M.E. Health Labs, we are fueled by a relentless passion for science and innovations in the supplements industry. We strive to stay at the forefront of scientific advancements, continuously exploring new ingredients, formulations, and delivery methods. By blending cutting-edge science with innovative techniques, we create supplements that are backed by rigorous research and deliver exceptional results. With F.A.M.E. Health Labs, you can trust that your products are infused with the latest scientific knowledge and innovations, ensuring that your brand stands out in a competitive market.

Certification

Certification

At F.A.M.E. Health Labs, we believe in upholding the highest standards of quality and safety for our supplements. That's why we proudly hold certifications from renowned regulatory bodies and industry organizations. Our commitment to excellence is reflected in our adherence to strict manufacturing practices and rigorous quality control measures. With certifications such as Good Manufacturing Practices (GMP), you can trust that our products meet and exceed industry standards. These certifications not only validate our dedication to quality but also provide assurance to our clients and consumers that our supplements are safe, reliable, and of the highest quality.

Sales Representatives

Sales Representatives

Our dedicated sales representatives at F.A.M.E. Health Labs are committed to delivering exceptional service and fostering strong partnerships. With deep product knowledge and a passion for health and wellness, they provide personalized guidance and support to meet your brand needs. Our representatives embody the values of empowerment and integrity, ensuring that you have a seamless experience.

Resources

Resources

At F.A.M.E. Health Labs, we believe in empowering our clients with valuable resources that go beyond manufacturing. That's why we offer a range of free resources to support your journey in the supplements industry. Our comprehensive library of educational materials, including courses, articles, and guides, provides valuable insights and industry trends.

Women Owned

Women Owned

At F.A.M.E. Health Labs, we take immense pride in being the first women-owned laboratory. Our dedication to innovation and empowerment drives us to redefine industry norms. By supporting our lab, you not only champion the transformative potential of women in the science of supplements, but also contribute to the progress of an inclusive and diverse landscape in our field.

Sustainability

Sustainability

At F.A.M.E. Health Labs, sustainability is at the core of our mission. We believe in preserving the health of individuals, animals and the planet. That's why we employ eco-friendly practices throughout our manufacturing processes, sourcing ethically and using sustainable ingredients. By choosing F.A.M.E., you contribute to a greener future and support our commitment to environmental responsibility.

Industry Leaders

Industry Leaders

In the ever-evolving health and wellness industry, F.A.M.E. Health Labs stands out as a trailblazer. With a focus on innovation and empowerment, we are reshaping the landscape of supplements manufacturing. Our commitment to quality, transparency, and sustainability sets us apart. Join us in embracing a new era of wellness, where science, empowerment, and exceptional quality converge at F.A.M.E. Health Labs.

Research & Development

Research & Development

At F.A.M.E. Health Labs, our robust research and development initiatives are designed to directly benefit businesses in the supplements industry. Through cutting-edge scientific exploration and continuous innovation, we create exceptional formulations that can elevate your product offerings. Our commitment to staying ahead of industry trends ensures that you receive high-quality, scientifically-backed ingredients and formulations.

CAPACITY

Our Manufacturing Capabilities

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M+

Encapsulation
(capsules per day)

0

K+

Bottling
(bottles a day)

0

K+

Sachets

0

K+

Blending Capacity

Bring Your Product Vision to Life

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